Now you can have: Quick tooling changes, manually adjustable diameters, and extended tool life! These have been capabilities that were previously only dreamed about.
Now you can have: Fast cycle times, quick tooling changes, manually adjustable diameters, and safe reliable operation! These capabilities have never before come together in such a compact unit.
Benefits:
Faster Tool Changes In less than five minutes you′ll change out the tooling (segments) and have the diameter tuned to the correct size.
Extreme Accuracy Proven repeatability of plus or minus .035 mm with a CPK of 1.67.
Lower Tooling Costs Our segments are a great value to start with, but when you consider that we have never had a set wear out, the cost really is attractive.
More Consistent Tool Changes The tooling design is a simple drop-in method. The segments are self-aligning. The size adjustment involves simply twisting the outer ring. There are even lines that show how much you are changing the final diameter.
Cleaner Running Tooling Our Open Bottom design allows the dirt and crud to squeeze out of the tooling without affecting the part diameter.
Increased Tool Life The CAE-patented segment design, along with the integrated lubrication system, has given our tooling the distinct advantage of never wearing out! We have even done the extensive research to find the best grease made for our tooling.
Specifications:
Cycle time: Approximately 10 seconds*
Minimum bushing size: 25 mm dia. x 25 mm tall; 1′′ dia. x 1“ tall
Maximum bushing size: 82.6 mm dia. x 95.3 mm tall; 3.25′′ dia. x 3.75′′ tall
Swage size repeatability: plus or minus .035 mm / .0014′′ **
Force capability: ′′your press rating′′
Overall station size: 16′′ x 16′′ x 14′′
*This is an average estimate. Cycle times are dependent upon your gap press capabilities.
**Size repeatability is dependent on the bushing geometry and materials.
The CAE Smart Swager™ has electronically-controlled sizing with closed loop adjustments. This is especially a big advantage if the equipment will be tooled to run several parts (quick change and setup).
Adjustable Hard Stop Swager This modular station uses our patented segments and has excellent accuracy to produce quality parts trouble free. This is an economical solution for a cell that produces the same part day in and day out. The final size is adjustable by loosening three screws, turning the outer ring and tightening the screws back up.
Now you can have: Fast cycle times, quick tooling changes, manually adjustable diameters, and safe reliable operation! These capabilities have never before come together in such a compact unit.
Gap Press Swager Now you can have: Quick tooling changes, manually adjustable diameters, and extended tool life! These have been capabilities that were previously only dreamed about.
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