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Dean Pump - The Leader in High Temperature Industrial Process Pumps

Waterborne Polyurethane Coatings for Wood Floors - The Next Generation

Publisher: Bayer MaterialScience, LLC
Overview:
This white paper examines alternative processes used to develop waterborne, co-solvent n-methylpyrolidone (NMP) free polyurethane dispersions for wood floors, and presents recent studies on NMP which have persuaded the EU Commission Working Group on the classification and labeling of dangerous substances to label NMP as toxic. Hansen Parameters of potential solvents for prepolymer mixing process are listed in a table, highlighting acetone as best alternative for NMP, and the acetone process and prepolymer mixing process are explained with the help of schematic drawings along with graphical representations of reactions of DMPA (dimethylolpropanoic acid) and DMBA(dimethylolbutanoic acid) as ionic sources. Physical and performance properties of polyurethane dispersions developed using acetone and NMP are compared using tabular data, and graphs representing their properties such as particle size distribution, molecular weight distribution, and break and tear strength are also featured.
TABLE OF CONTENTS
1.Introduction1-2
2.Potential Solvents for Prepolymer Mixing Process2-5
3.DMBA as the Ionic Source5-6
4.Preneutralizing DMPA7
5.Acetone versus NMP in PUD Synthesis7-11
5.1Dispersion Characteristics7
5.2Polymer Characteristics9
5.3Film Formation and Films10-11
6.Conclusion13
7.Literature13
8.Figures
8.1Schematic Drawing of the Acetone Process4
8.2Schematic Drawing of the Prepolymer Mixing Process4
8.3PUD Made from DMBA and DMPA6
8.4Elongation of PUDs Made from DMBA and BMPA6
8.5Particle Size Distribution (Integral)8
8.6DSC Plots from Dried Samples A, B and C, 4th Heating Cycle9
8.7Molecular Weight Distribution of Different Samples A, B and C10
8.8Elongation at Break and Tear Strength of Sample A and C.10
8.9Co-solvent Demand for Film Formation @ 4ºC on Oak in a One Component Formulation11
9.Tables
9.1Hansen Parameters of Selected Solvents3
9.2Physical Properties of Solvent Free and NMP Containing Dispersions8
9.3Selected Properties of One Component Coatings from Solvent Free PUDs12
9.4Cosolvent Demand for One and Two Component Formulations on Different Substrates at 4°C12
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