FRC Group

Business Description

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Custom manufacturer of integrated magnetic transformers including electric transformers. Radio frequency (RF) and switch mode power transformers are available in operating frequency ranging from 400 Hz to 1 GHz with maximum output power rating of 1 kW. Offered with core types such as toroid, pot core, planar, baluns, rods and bobbins; and terminations such as self-leaded, service leads and pin-type. Core is made of ferrites and iron powder. Capabilities include designing, prototyping, encapsulation, marking, testing, winding and impregnation. Applications include commercial, power supplies and communications. Aerospace, automotive, medical, and telecommunications industries are served. Meet AS, ANSI, ASTM, DOT, FAA, FCC, FDA, ISO, Nadcap, SAE and Military Spec standards. NIST traceable.

Additional Custom Transformers details

Company Description by Thomasnet

Manufacturer of standard and custom broadband equipment, RF and switch mode magnetics, transformers, and electrical components. Products include antennas, hermetic glass to metal seals, lighted displays and panels. Coils, connectors, power supplies, radio transceivers, edge-lightened and night vision panels, knobs, dials, pushbuttons, keypads, keyboards, annunciators, and illuminated switches are available. Injection, compression, insert, transfer and two color molding services are offered. Capabilities include lean manufacturing, designing, engineering, packaging, rapid prototyping, molding, vacuum encapsulation, potting, CAD/CAM, repairing, testing, assembly, finishing, and short, medium and long run productions. Secondary services such as machining, milling, welding, decorating, painting, etching, silk-screening, printing, and plating are available. Markets served include avionics, telecommunications, industrial, commercial, and military.

Company Description by FRC Group

FRC Group is a global enterprise, headquartered in Florida, comprising of multiple independent manufacturing facilities around the world. Our capabilities and service offerings comprise of diverse products ranging from decorated plastic components, magnetics, and illuminated panel products, to communication and navigation antennas. FRC also supplies value-added services and sub-contract manufacturing. All of these processes are backed by our strong engineering and testing departments which support our production with state-of-the-art equipment. We are Certified to ISO-9001:20015 and AS-9100D.

Business Details

Primary Company Type:
  • Custom Manufacturer
Additional Activities:
  • Manufacturer, Service Company, Finishing Service Company
Locations:
Key Personnel:
  • Carla Moffitt, Customer Service Mgr. - Filter Research Corp
  • Ahmed M. Hady, CEO/President
  • Jim Rose, Customer Service Mgr. - FRC Component Prdts. Inc.
  • Robert Diese, Customer Service Mgr. - FRC Electrical Industries

Diverse / Small Bus. Status

  • Minority Owned ?
  • Small / Disadv. / HBZN ?
  • Woman Owned ?
  • Veteran Owned ?
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Annual Sales:
  • Not Available
No of Employees:
  • 100-199
Year Founded:
  • 1977

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Products & Capabilities

Categories

Magnetics (Custom Transformers and Coils)
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At FRC Group, we’re capable of designing and manufacturing custom transformers and coils for both military and commercial applications. Our experienced engineers and technicians can provide design, prototyping, winding, impregnation, encapsulation, marking, and More... testing services. We can build custom wound magnetic components with core types such as toroid, pot core, planar, baluns, rods, and bobbins. Our designs feature ferrite and iron powder materials including MPP, high flux, kool mu, carbonyl, and phenolic. Our custom transformers are capable of achieving operating frequencies between 400 Hz to 1 GHz, with output power ratings of less than 1 KW. They can also be manufactured to accommodate all secondary voltage ranges.Our high-quality products are integrated with either through hole or surface mounting schemes. Depending on the customer’s connection requirements, they can be designed with either self-leaded, service leads, or pin-type terminations. Our 1 million sq. ft. facility is geared for mass manufacturing; capable of building hundreds of parts simultaneously in order to meet any demanding supply chain requirement. All of our products are manufactured from the ground up and we have the capability to incorporate virtually any design option required by the customer. Every transformer and coil undergoes an intensive inspection process using state-of-the-art test equipment, CMM, and a wide range of measurement tools.We can provide full compliance with standards by ISO and AS. Our work is also backed by our own internal quality inspections and documented guidelines. We continuously check and verify our products as well as guarantee 100% NIST traceability. In addition, each facility fields a quality team that is responsible for its own continuous audit management. Since 1977, we’ve supported a wide range of industries including aerospace, automotive, medical, and telecommunications. For more information on our custom transformers and coils, please contact us or refer to the table below. Less
Compression and Injection Molding Services
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FRC Group’s FRC Component Products fields an extensive line of injection and compression molding equipment that can yield ultra-close tolerances with either standard or engineering-grade resins. We’re capable of molding parts with maximum dimensions as large More... as 30” x 12” x 6”, featuring tolerances as tight as +0.005”. Our team has years of experience in molding connectors, gears, O-rings, panels, custom shapes, gaskets, electronic components, and other products. Backed by our own in-house CAD, tooling, and machine shop, we have the capability to streamline operations, keeping cost low and productivity high.We offer compression, transfer, and injection molding as well as insert molding. For specialized molding operations, we can provide high-vacuum encapsulation and potting processes; manufacturing parts that can resist exposure in hostile environmental conditions. Since 1994, we’ve worked with an array of materials including elastomers, epoxies, thermoplastics, polyethylene, PTFE, foam, fiberglass, and many more. We can handle parts with weights between .0005 lbs. and 3.0 lbs. at a production rate of up to 500 units per minute. Our 1 million sq. ft. facilities both in US and Offshore are geared for virtually any manufacturing run, from prototyping to high volume production. We practice lean manufacturing methods, optimizing our workloads and minimizing waste in order to reduce costs and improve the value of our products.We’ve provided moldings for a wide range of applications and continue to serve the performance needs required by the aerospace and automotive industries. We can provide full compliance with standards by ISO, NADCAP, MIL-SPEC, FAA, ASTM, and ANSI. Our quality program influences all of our operating procedures, processes, and documentation across every department in our company. For more information on our injection and compression moldings, please refer to the table below or contact us directly. Less
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Additional Information Provided by FRC Group

Company Information

FRC Component Products: EASA .145.5348 U.S. Approval.
FRC Component Products: Nadcap - Electronics.
FRC Component Products: EASA Part-145 Renewal.
FRC Component Products: Nadcap - Chemical Processing.
FRC Group Divisions and Contact Information - Carla Moffit - FRC - Jim Rose - Component Products - Dr. Mohammed Khan - Chemical Technology - Robert Diese - Electrical Industries
FRC Component Products: AS9100C and ISO 9001:2008 Certificate.
Filter Research Corporation: AS9100C and ISO 9001:2008 Certificate.

Product Information

FRC's patented Smart Antennas outperform all previously field-deployed antennas in every category. We offer wide range of frequency from 2 Ghz to 5 Ghz antennas.
When planning a hermetic seal closure, every effort should be made to select a standard seal shown in this catalog. Please use this selection guide to find what you need.
This is a generic list of all the products and services offered by our companies.
When planning a hermetic seal closure, every effort should be made to select a standard seal shown in this catalog. Please use this selection guide to find what you need.
FRC Electrical Industries, the pioneer of the glass-to-metal seal industry, offers the most comprehensive single source of glass to metal seals in the industry. We manufacture hermetically sealed terminations for every electrical requirement as well as high reliability applications such as aerospace, automotive, medical, industrial and military, among others. We export to Latin America/Caribbean, South America, Europe, Middle East, Asia, Pacific Rim, Australia, China, Canada and Mexico.

Capabilities / Services

This is a brief description/presentation of our avionics product line and capabilities.
This is a brief description/presentation of our Plastics capabilities.
What makes Circular Polarized Antenna a superior technology to deploy a wireless communication system?
FRC Plastics has molding facilities located in Mason City, Iowa.
This is a brief description/ presentation of our "secondary operations" services and capabilities.
This is a brief description/ presentation of our Coils, Transformers, Chocks, Filters capabilities.
This is a brief description/ presentation of our Plastics capabilities.

News & Press Releases

 

New Product & Services
November 16, 2017 - FRC today announced a release of their new product line of Planar Transformer. “Our main consumers have been asking us for a more affordable, efficient and smaller transformer and we’ve responded by developing and introducing this planar transformer line,” said Dr. Ahmed Elmahdawy, CEO of FRC Group, “Throughout our company, we strive to meet and exceed our customers product requirement and I believe that this new Planar Product line is probably the most cost effective...